What is an efficient job to make ultra clear and fine line indication for those of automated production line fields? It is not helpful at all to only rely on manual line drawing or other visible laser devices, but making an even better job to apply a longer wavelength made device of a 808nm infrared laser line generator. The 808nm infrared band is invisible to the naked eyes, avoiding interference from strong light environments on production lines, not affecting the normal operation of visual inspection equipment, and avoiding damage to operators' eyes from strong light, making it suitable for human-machine collaboration scenarios on production lines. When infrared line laser module gets proper integration into automated production line, not limited by distance or other complex environments, it enables easy reaching, quick response and noncontact infrared line indication onto different working surfaces conveniently.
Basically 808nm infrared laser line generator applies an AC/DC adapter, accepting wide range electric current of 100V to 240V operating voltage, it is working well for long term lasted infrared laser light and IR laser line projection at different work distances. Owing to the adoption of an import 808nm infrared laser diode within 5mW to 500mW and high power up to 600mW to 1000mW, only if it is made with a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube, this infrared line laser module gets larger space leaving for tube heat dissipation, and increasing stability infrared reference line projection as long as 10 hours per day. It always maintains uniform laser light output and high straightness in a straight line, with strong benchmark consistency, meeting the high-precision alignment and flow requirements of automated production lines.
Within wide range operating temperature and multiple harsh working environments, 808nm infrared laser line generator is resistant to mechanical vibration, high and low temperatures (-10℃~60℃ normal tolerance range), and oil and dust resistance, making it suitable for complex working conditions of high-frequency operation and high dust levels in production lines. Within the lowest power and time consumption, after correct use of output power and optic lens fan angle, and properly adjusted infrared reference line thickness and emitting direction, 808nm infrared line laser module is suitable for continuous production needs of automated production lines, which can be flexibly installed on production line racks and equipment actuators, supporting signal linkage with PLCs, vision systems, robotic arms, and other automated components.
Applications in automated production line fields:
Precise Material Conveying and Positioning: 808nm infrared line laser module projects a baseline in assembly lines and conveyor belt systems to mark the centered conveying path and sorting boundaries of materials, ensuring orderly material transport and assisting automated sorting equipment in accurate identification and diversion, avoiding jams and missorting.
Component Assembly Alignment Guidance: Adapts to automated assembly lines, providing a straight-line baseline for the precise insertion, bonding, and locking of electronic components, mechanical parts, and automotive parts, assisting robotic arms in aligning holes and assembling components, ensuring assembly accuracy.
Product Inspection Auxiliary Calibration: 808nm infrared alignment laser works with production line visual inspection and dimensional inspection equipment, serving as an infrared baseline to assist in the inspection of product flatness, straightness, and assembly gaps, marking defective areas, and achieving automated screening.
Multi-station flow positioning: In circular production lines and multi-process linked production lines, it calibrates station boundaries and material transfer benchmarks, assisting transfer equipment and robotic arms in accurately picking up and placing materials, ensuring the continuity and accuracy of cross-station flow.
Equipment linkage limit indication: Serving as a reference line for the movement stroke of automated equipment, it assists robotic arms, slides, and other actuators in controlling movement boundaries, preventing overtravel, and also assisting in daily equipment calibration to ensure operational accuracy.
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